#Table Saw Spline Jig Plus All The

Table Saw Spline Jig Plus All The

Adding Dovetail Splines is one way of adding detail but it does take a degree of patience, and you need to select the correct accessories and woods to make this job go smoothly and by reading this you will see some of the challenges I encountered and what you can do to help eleviate them.jayscustomcreations.com Splined Miter Jig - Page 2 This entire jig is made from a 24 square piece of plwood. Its best to cut the spline oversize and then trim and sand smooth once Adding detail to box corners really makes them stand out and helps to reinforce the edges as well. The splines are generally not more than a third the total thickness of the workpieces. This set includes ALL THREE of our deluxe table saw sled plans, including the large 'Mega Sled,' the more compact 'Mini Sled,' and the deluxe 'Miter Sled', plus all the joinery jig attachments including a finger joint jig, a pair of dovetail jigs, a tenon-cutting jig, a jig for cutting spline A simple jig can be made to cut the slots on the table saw, while a slotting bit can be used with the router table.

The first one is a jig to rip thin strips down. I also have FREE plans for these builds here: Thin Strips Jig. And in this tutorial, IвЂ™m going to be showing you how to make three different jigs to use on it. Strips On The Table Saw, Or A Series Of Holes At The Drill Press, To Name A Few.The table saw is one of the most used tools in my shop. My plywood was slightly bowed so I needed to ensure that the angle was correct and the wood was straight.JoinTech Clincher Fence Machine Manual Online: the miter spline joint.

This resulted in less than idea dovetail blanks, but they were usable. There was no sawdust, just chips of wood and some of them large. I did mine it 3 tries but it could have easily been more.The wood I was using was very chippy when I ran it through the router table. Not really, it still takes time, setting, and re-setting and running pieces of wood through until you get one that fits. I know that the dovetail bit has a top radius of 1/2' so I decided to cut my blank material at that width to see if that would help with the alignment. There is no way that I know of to make the dovetail blanks except trial-and-error cutting.

It was very tiny, but saw it come off.First of all, the dovetail bit I used was not ideal. I then flipped the box over and cut the second side off and to my horror, I could see as the side flipped off, that a small chunk of wood came off with the scrap material I as cutting. The first side came off fine and despite the fact that the video is speeded up, I did take my time to get a nice clean cut. I selected my finest 'draw saw' and proceeded to cut the dovetail blank even with the face of the boxes at the corners. In the future I would try to secure other wood that may help to reduce the chipping and produce better, smoother dovetail blanks, and hopefully I can find this wood in a dark color for the contrasting look I want to achieve.The next part was easy, glue one end of the dovetail blank into the dovetail slot and let it dry so that it could be cut off, which is what I did.

I think finding a board like this would help reduce the chance of wood chipping out at the corner of the spline. This would give a lot more allowance for cutting dovetails of different depths.The second thing I would spend more time with is trying to find a dark colored wood with a much finer grain, and preferably something that is quarter sawn. I did some research on dovetail router bits and I think the ideal bit would be the Freud bit number 22-128, which has a 1/4' shank, a 14 degree angle and has 7/8' of carbide cutting edge and the total bit legth is 2-3/8 inches. The one I was using was a 14 degree angle, which was fine but the problem with my bit is that the carbide or cutting edge of the bit is only 1/2' long so the deepest dovetail it will cut is only 1/2' deep, and that's if eveything aligns perfectly, which it may not on the corner of a box.

It's a coarse wood and the board is 'rift sawn' 'quatersawn' would probably have been better.Like many things we do in woodworking, the learning and trying are half the fun, the other half is figuring out how to make it better and consistent and that will be my goal in the future because I love the look of corner dovetail splines and I think there are way and other jigs that can make this process easier are repeatable. I used the only dark colored wood I had on hand and really was not suitable for this job.